Portable CCS2 EV Simulator for DC Charger Testing

Portable EV Simulator

Simulate the EV. Validate the Charger. Troubleshoot Faster.

Simulate vehicle-side CCS communication and verify DC charger communication, charging sequences, control logic and fault responses—without repeatedly using a real electric vehicle.

  • DIN 70121 ISO
  • Simultaneously supports 15118-2/15118-20
  • CCS1 CCS2 PLC Communication
  • Fault Simulation
  • Session Recording

EV-Side Simulation

EVCC behavior and charging logic

Charging Sequence

Startup, negotiation, pre-charge and stop

Fault Simulation

Reproduce abnormal charging conditions

Data Recording

Messages, status changes and fault events

Product Positioning

What This Equipment Is—and Is Not

A clear capability boundary helps engineering teams choose the correct test configuration.

Share Charging EV charging equipment and DC fast charger solution
Share Charging EV charging equipment and DC fast charger solution

Core Capabilities

What Can You Test?

Cover the essential communication, sequence, fault and recording functions required during charger development and field support.

Share Charging EV charging equipment and DC fast charger solution
Share Charging EV charging equipment and DC fast charger solution
Share Charging EV charging equipment and DC fast charger solution
Share Charging EV charging equipment and DC fast charger solution
Share Charging EV charging equipment and DC fast charger solution
Share Charging EV charging equipment and DC fast charger solution

Test Configuration

Communication Test vs Full-Power Test

Select the correct supporting equipment according to your test objective.

Standard Simulator Application

Communication & Functional Test

The EV simulator handles the communication and charging-control side of the test.

  • Protocol verification
  • Charging-sequence testing
  • Fault simulation
  • Session recording
  • Factory functional inspection
  • Site troubleshooting
External Equipment Required

Full-Power Output Test

An external DC load, battery system or dedicated charger test platform must absorb the charger output power.

  • Full-power output testing
  • Load and efficiency testing
  • Thermal testing
  • Output stability testing
  • Communication and power combined verification
The standard portable EV simulator does not include a high-power DC electronic load.

High-Voltage Safety

Connection and Measurement Notes

Use the simulator together with the appropriate professional instruments and an approved safety procedure.

High-Voltage Connection

The simulator can connect through the CCS charging interface for communication and charging-process verification. The actual high-voltage connection method depends on the selected configuration and test setup.

A complete safety assessment is required before connecting to a live high-voltage charging system.

High-Voltage Measurement

The standard configuration focuses on communication, charging-process control and charger-response verification. It is not intended to replace calibrated high-voltage measurement equipment.

Use professional instruments for accurate voltage, ripple, insulation, power-quality or energy-accuracy measurement.

Protocol Support

Configure the Tester for Your Project

CCS1 and CCS2 configurations are available. The connector, charging cable and software configuration are supplied according to the ordered version.

ISO 15118-20 and advanced functions should be confirmed according to the selected hardware, software version and project scope.
DIN 70121
Standard
ISO 15118-2
Standard
IEC 61851 Charging Process
Standard
CCS PLC Communication
Standard
CCS1 Configuration
By Order
CCS2 Configuration
By Order
ISO 15118-20
Optional Project
PnC / TLS / Certificate Management
Optional Project

Applications

Designed for Factory and Field Engineering

Use one portable platform across product development, production inspection, commissioning and service.

01 · R&D

Charger Manufacturer

Verify communication, charging sequences and controller logic during product development.

02 · Control

SECC Developer

Debug EVSE controller communication and reproduce abnormal sessions in a controlled environment.

03 · Project

Charging Operator

Confirm charger operation during site commissioning and after maintenance.

04 · Service

Field Engineer

Reproduce customer-reported charging failures without waiting for a compatible EV.

Product Overview

Technical and Supply Information

Final functions and package contents should be confirmed in the quotation and technical agreement.

Product Type
Portable EV-side communication and charging-process simulator
Charging Interface
CCS1 or CCS2 configuration according to order
Communication
CCS PLC communication and CAN-based vehicle/control data interface
Standard Protocols
DIN 70121, ISO 15118-2 and IEC 61851 charging-control process
Simulation
SOC, voltage/current demand, charging limits and charging-stop conditions
Test Functions
Sequence verification, fault simulation, message recording and troubleshooting
High-Power Load
Not included in the standard portable configuration
Optional Projects
ISO 15118-20, PnC, TLS, customized test cases and interfaces

Standard Package

Package contents should be confirmed against the final ordered configuration.

Portable EV Simulator
Selected CCS Connector & Cable
AC Power Cable
Communication Cable
CAN Cable
User Manual
Basic Operation Guide
Factory Inspection Report
Optional accessories or functions should not be listed as standard unless they are included in the confirmed quotation.
Item Specification / Description
Operating VoltageAC 220V ±15%
Display10-inch touch screen
Operating Temperature-30°C to 70°C
Test ObjectEuropean standard, American standard, and NACS DC charging stations
Maximum Test VoltageDC 1000V
European / American Communication ProtocolsCharging communication complies with ISO 15118 and DIN 70121. Power transmission complies with IEC 61851. Vehicle inlet complies with IEC 62196.
Interface DesignTouch screen design with freely configurable charging standard interfaces. European and American interfaces support both AC and DC applications.
User InterfaceSimple and intuitive interface with bilingual Chinese and English support for easy operation.
Message StorageReal-time recording and USB export of CCS1/CCS2 charging-session data, including PLC communication logs, protocol messages, charging states, timestamps, warnings and fault events for ISO 15118 and DIN 70121 analysis.
Vehicle Message SimulationVehicle-side message content and message cycles can be fully configured to simulate various vehicle communication scenarios.
Communication Data AcquisitionEuropean and American standards can obtain communication data directly through the EVCC host computer using a CAN box.
Automatic Aging TestSOC can automatically increase, and charging duration can be set to enable automatic aging test functions.

Contact Share Charging

Reach out to us for innovative EV charging solutions and global support.

Email Us

Contact us for partnership opportunities at
zhaishuoyun@share-charging.com

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FAQs

Common Questions Before Ordering

No. The standard portable version is mainly an EV-side communication and charging-process simulator. It does not continuously absorb the charger’s full rated output power.

Yes. It simulates the main EV-side communication and charging-control process, allowing engineers to perform functional and communication tests without repeatedly using a real EV.

Communication testing is generally independent of charger power, provided that voltage, connector and protocol are compatible. Full-power testing requires an external load, battery system or dedicated test platform.

CCS1 and CCS2 configurations are available. Whether one unit includes both interfaces depends on the ordered hardware configuration and connector package.

The standard configuration can support DIN 70121 and ISO 15118-2. ISO 15118-20 and advanced functions should be confirmed according to the selected product version and project scope.

Yes. Fault scenarios, charging parameters, communication interfaces and test workflows can be evaluated according to the charger platform and project requirements.

A portable EV simulator helps engineering teams reproduce vehicle-side behavior during charger development, factory inspection, site commissioning, and troubleshooting. It supports more predictable testing of charging startup, communication negotiation, fault cases, plug status, session logs, and interoperability before a charger is delivered to the customer.

The testing workflow can support teams working on CCS2 charging solutions, CCS2 charger controllers, DIN70121 communication modules, ISO15118 communication stacks, EVCC SECC communication solutions, and OCPP plus ISO15118 integration. For international projects, this validation step can reduce charger compatibility problems and shorten debugging cycles.

The simulator is designed for practical use by EV charging system manufacturers, charger OEM and ODM teams, field engineers, charging infrastructure operators, and technical service partners. It helps teams identify whether a problem comes from the charger controller, communication module, vehicle-side behavior, cable connection, backend process, or installation environment.